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Fresh-Cut Produce Industry Employs Electrochemical Disinfection

Water sanitization is essential in the fresh-cut produce industry to minimize the risk of pathogen transfer from water sources to produce, within a single batch, and between batches over time. Consumption of contaminated food leads to foodborne illnesses, a prevalent health issue worldwide....

Chemical Disinfection Methods Used in Fresh-Cut Fruit and Vegetable Production Industry
Chemical Disinfection Methods Used in Fresh-Cut Fruit and Vegetable Production Industry

Fresh-Cut Produce Industry Employs Electrochemical Disinfection

In the ever-evolving landscape of the food industry, a novel disinfecting agent is gaining traction: Electrolyzed Water (EW). This technology, which has been in use since the late 1800s and boasts a history spanning over 150 years, is generating renewed interest, particularly in the United States.

**Effective Disinfection and Environmental Benefits**

EW, especially Acidic Electrolyzed Water (AEW), exhibits strong microbicidal properties due to the presence of Hypochlorous Acid (HOCl). This makes it highly effective in killing bacteria, viruses, and other pathogens, making it an ideal choice for sanitizing food contact surfaces, equipment, and even fresh produce.

One of the key advantages of EW is its ability to reduce reliance on chemical disinfectants. As it is generated on-site from water and salt, it lowers both costs and chemical residues in food and wastewater. This minimizes the risk of harmful byproducts and residues, contributing to food safety and sustainability.

**Versatility and Consumer Safety**

EW can be produced at various pH levels, allowing tailored applications—acidic for disinfection and alkaline for cleaning—making it versatile across different food industry needs. When used correctly, EW residues are not harmful to human health and do not alter the taste or odor of food products.

**Addressing Challenges**

Despite its advantages, EW does come with certain challenges. Alkaline EW, for instance, loses its potency quickly and cannot be stored for long periods, necessitating on-demand generation and immediate use for maximum effectiveness.

The technology also requires specialized electrolysis machines, which represent a capital cost. The equipment must be properly maintained to ensure consistent disinfectant quality. Acidic EW can be corrosive to certain metals, potentially damaging equipment and infrastructure if not properly managed.

The effectiveness of EW can depend on water quality, salt concentration, pH, and the presence of organic matter. This may require careful process control and monitoring to ensure consistent disinfection performance. While effective on surfaces and lightly soiled produce, EW may be less effective at penetrating dense biofilms or removing heavily embedded dirt compared to some traditional chemical cleaners.

**A Step Towards a Safer Food Industry**

Despite these challenges, the potential benefits of EW in the food industry are significant. By adopting EW, the industry can take a step towards enhancing food safety, reducing chemical usage, and promoting environmentally friendly practices. However, its practical adoption requires attention to equipment investment, process control, and application scope to maximize benefits and mitigate drawbacks.

With the approval of electrolyzed water generators by the U.S. Environmental Protection Agency (EPA), U.S. Food and Drug Administration (FDA) and the U.S. Department of Agriculture (USDA), and the increasing demand for green and sustainable production practices, EW is poised to play a crucial role in the future of the food industry. Proper application of industrial food decontamination techniques can prevent foodborne disease outbreaks, paving the way for a safer, more sustainable food industry.

  1. In the field of agriculture and health-and-wellness, electrolyzed water (EW) is gaining consideration due to its potential in promoting food safety, especially in the USA.
  2. Given its microbicidal properties and ability to reduce chemical reliance, EW is useful for sanitizing food contact surfaces, equipment, and even fresh produce in the food-and-drink industry.
  3. As EW can be produced at various pH levels, it offers flexibility in addressing different needs within the medical-conditions, food safety, and lifestyle sectors.
  4. To fully leverage the benefits of EW, it is crucial to recognize and address challenges such as quick potency loss, equipment investment, and proper maintenance for consistent quality, as well as managing its impact on water quality and equipment durability.

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